High Precision Lithium Battery Chamfering Mold Electrodes V-Shape Punch Mold

• Customization: Available
• Warranty: 1 Year
• Application: Household Appliances, Electronic, Hardware, Car, Commodity, Home Use
• Model NO.: DXTL-SD19
• Material: High-Speed Steel
• Processing Method: Punching and Shearing Mould
• Technics: Cutting Die
• Process Combination: Composite Mould
• Manufacturing Technology: Automation Technology
• Driving Motor Type: Reaction Type
• Mold Cavity Technology: EDM Milling
• Milling Speed: High Speed
• Parts Detection Method: Measurement of Three Axis NC
• After-sales Service: Provided
• Transport Package: Wooden Package
• Specification: Customized
• Trademark: DXTL
• Origin: Guangdong Dongguan
• HS Code: 8480790090
• Production Capacity: 100 Set /Month

Product Description

Product Description

Product Introduction
Our High Precision Lithium Battery Chamfering Mold is engineered to deliver precise and efficient chamfering for a variety of materials. Ideal for applications requiring smooth and accurate chamfer edges, this mold enhances the quality and performance of your final products.


Product Advantage

• Precision Chamfering: The mold ensures high-precision chamfering with a tolerance of ±0.005 mm, essential for achieving smooth and accurate edges.
• Durability: Constructed with high-speed steel and a tungsten carbide cutting edge, the mold offers exceptional durability and a long operational life of up to 1 million operations.
• Versatility: Suitable for a wide range of materials including steel, aluminum, and copper, making it ideal for various industrial applications.
• Wear Resistance: The titanium nitride (TiN) coating enhances wear resistance, ensuring consistent performance and longevity even under high-volume production conditions.
• Ease of Maintenance: Designed for easy maintenance, the chamfering mold can be sharpened and maintained with minimal downtime, ensuring continuous productivity.

Technical Parameters

Material of Mold Base	High-Speed Steel (Hss) or Tungsten Carbide
Forming Surface Material	Diamond or Cubic Boron Nitride (CBN) Coating
Precision	±0.001 mm
Hardness	HRC 58-62 for HSS; Varies for CBN or Diamond
Surface Roughness	Ra ≤0.1 μm
Forming Life	Depending on material and usage
Cooling Method	Air or water cooling
Maintenance	Regular cleaning and inspection
Environmental Resistance	Corrosion-resistant, suitable for battery manufacturing environments
Lead Time	6-8 weeks depending on customization
Warranty	1 year against manufacturing defects
Certification	ISO 9001:2015

Product Uses
 

1. Automotive Industry: Used for chamfering edges of metal parts, ensuring precise and smooth finishes essential for automotive components such as gears, shafts, and engine parts. This enhances the performance and durability of automotive assemblies.
2. Aerospace Manufacturing: Essential in the aerospace industry for chamfering edges of components made from high-strength materials. This ensures proper fitting and assembly of critical parts, contributing to the safety and reliability of aerospace structures.
3. Machinery and Tooling: Applied in the production of machinery and tools where chamfering is necessary to remove sharp edges, providing safe and reliable operation. This is crucial for tools like cutting instruments and machine parts.
4. Metal Fabrication: Utilized in metal fabrication workshops for chamfering edges of various metal sheets and parts. This improves the aesthetic quality and functionality of fabricated metal products, making them suitable for high-quality finishes.
5. Electronics and Electrical Components: Used in the manufacturing of electronic housings and electrical components where precise chamfering ensures proper assembly and reduces the risk of electrical shorts or malfunctions. This is particularly important for high-density electronic assemblies.
6. Furniture and Appliance Manufacturing: Employed in the production of metal parts for furniture and appliances, ensuring smooth and safe edges. This enhances the aesthetic appeal and safety of household items like kitchen appliances and furniture frames.

FAQ

 

1.What materials can the chamfering mold handle?

The chamfering mold is compatible with a variety of metals, including steel, aluminum, and copper, making it versatile for different industrial applications.

2.How often does the mold require maintenance?
Routine maintenance is necessary to ensure optimal performance. Depending on usage volume, the mold should be sharpened and inspected regularly, though it is designed for easy maintenance with minimal downtime.

3.Can the chamfer angle be customized?
Yes, the chamfer angle can be customized within the range of 15° to 45° to meet specific application requirements, providing flexibility for various chamfering needs.

4.What is the typical lead time for a customized chamfering mold?
The typical lead time for a customized chamfering mold is 4-6 weeks, depending on the complexity of the customization and current production schedules
 

Company Profile

Dongguan Zhihong Precision Mould Co., Ltd (hereinafter referred to as "Zhihong Precision") is a wholly-owned subsidiary of DELIXI New
Energy Technology Corporation (stock code: 603032). Since its establishment in 1999, ZhiHong Precision has been mainly engaged in the research and development and production of high precision hardware molds, and began to plough into high-precision lithium-ion battery molds in 2011, which has been more than 12 years ,so far. Our Business scope: Lithium battery equipment cutting molds, plastic molds, stamping molds and precision customized parts of die-casting molds, such as mold cores, cores, ejector mechanisms, concave molds, etc. We can also undertake customized parts for precision machinery, medical, automation, jigs and fixtures, plastic injection molding, trial molds, silk screen printing, pad printing, and plastic parts assembly.. After years of deep cultivation in the field of precision mold manufacturing, ZhiHong Precision has become a leading lithium battery pole cutting mold enterprise in China, and is in the leading position in the field of pole cutting mould.