Product Description
Product Introduction
Our High Precision Lug Tab Cutting Mold is designed for precision cutting of tabs used in battery manufacturing. This mold is ideal for producing high-quality tabs for various types of batteries, ensuring clean cuts and consistent performance. With robust construction and advanced materials, it offers longevity and reliable operation in demanding production environments.
Product Advantage
- High Precision: Ensures cutting accuracy of ±0.001 mm, crucial for producing high-quality tabs that enhance battery performance and reliability.
- Durability: Constructed with high-speed steel and a tungsten carbide cutting edge, the mold offers exceptional durability and a long operational life, achieving up to 1 million cuts.
- Wear Resistance: Titanium Nitride (TiN) coating enhances wear resistance, ensuring consistent performance and extended tool life, even under rigorous production conditions.
- Versatility: Compatible with various conductive materials, including copper, aluminum, and nickel, making it suitable for different battery types and applications.
- Ease of Maintenance: Designed for easy sharpening and maintenance, minimizing downtime and ensuring continuous production efficiency.
Technical Parameters
| Material of Mold Base |
High-Speed Steel (Hss) or Tungsten Carbide |
| Forming Surface Material |
Diamond or Cubic Boron Nitride (CBN) Coating |
| Precision |
±0.001 mm |
| Hardness |
HRC 58-62 for HSS; Varies for CBN or Diamond |
| Surface Roughness |
Ra ≤0.1 μm |
| Forming Life |
Depending on material and usage |
| Cooling Method |
Air or water cooling |
| Maintenance |
Regular cleaning and inspection |
| Environmental Resistance |
Corrosion-resistant, suitable for battery manufacturing environments |
| Lead Time |
6-8 weeks depending on customization |
| Warranty |
1 year against manufacturing defects |
| Certification |
ISO 9001:2015 |
Product Uses
- Battery Manufacturing: Ideal for cutting tabs in lithium-ion, nickel-metal hydride, and other types of batteries, ensuring precise and clean cuts that improve battery performance and longevity.
- Automotive Battery Production: Essential for producing tabs in automotive batteries for electric and hybrid vehicles, enhancing battery reliability and efficiency through precise and consistent tab cutting.
- Consumer Electronics: Used in the production of tabs for batteries in smartphones, tablets, laptops, and other portable electronic devices, ensuring high-quality and durable battery connections.
- Renewable Energy Storage: Utilized in producing tabs for batteries in renewable energy storage systems, such as solar and wind energy, ensuring high performance and durability in energy storage solutions.
- Medical Devices: Applied in manufacturing batteries for medical devices, where precise and reliable tab cutting is crucial for the safety and efficiency of medical equipment like pacemakers and portable medical devices.
- Aerospace and Defense: Used in producing high-performance batteries for aerospace and defense applications, meeting stringent quality and precision requirements for critical components in harsh environments.
FAQ
- What materials can the tab cutting mold handle?The mold is compatible with a variety of conductive materials such as copper, aluminum, and nickel, making it versatile for different battery manufacturing applications.
- How often does the mold require maintenance?Routine maintenance and sharpening are necessary to ensure optimal performance. The mold is designed for easy maintenance, typically requiring minimal downtime for upkeep.
- Can the mold be customized to specific dimensions?Yes, the tab cutting mold can be customized to meet specific customer requirements, including dimensions and other specifications, ensuring optimal performance for various battery designs.
- What is the expected lifespan of the cutting mold?The mold has an expected lifespan of up to 1 million cuts, depending on usage and maintenance. Its robust construction and advanced materials contribute to its long operational life.
Company Profile
Dongguan Zhihong Precision Mould Co., Ltd (hereinafter referred to as "Zhihong Precision") is a wholly-owned subsidiary of DELIXI New
Energy Technology Corporation (stock code: 603032). Since its establishment in 1999, ZhiHong Precision has been mainly engaged in the research and development and production of high precision hardware molds, and began to plough into high-precision lithium-ion battery molds in 2011, which has been more than 12 years ,so far. Our Business scope: Lithium battery equipment cutting molds, plastic molds, stamping molds and precision customized parts of die-casting molds, such as mold cores, cores, ejector mechanisms, concave molds, etc. We can also undertake customized parts for precision machinery, medical, automation, jigs and fixtures, plastic injection molding, trial molds, silk screen printing, pad printing, and plastic parts assembly.. After years of deep cultivation in the field of precision mold manufacturing, ZhiHong Precision has become a leading lithium battery pole cutting mold enterprise in China, and is in the leading position in the field of pole cutting mould.
){kind=link}