Product Description
Our High Precision Lithium Battery Ceramic Cutting Mold is specifically designed for precision cutting of ceramic materials. It ensures clean and accurate cuts, making it ideal for manufacturing ceramic components used in various industries. The mold's robust construction and advanced materials ensure longevity and reliability in demanding production environments.
Product Advantage
- High Precision: Ensures cutting accuracy of ±0.002 mm, crucial for achieving precise ceramic components in various industries.
- Versatility: Capable of cutting different types of ceramics, including oxide ceramics, nitride ceramics, and advanced ceramic materials.
- Longevity: Designed with durable materials like diamond or CBN for extended cutting life and reduced tool wear.
- Customizable: Can be customized based on specific ceramic material properties and cutting requirements, ensuring optimal performance.
- Environmental Suitability: Resistant to corrosion and suitable for environments where ceramic cutting is necessary, ensuring consistent performance.
Technical Parameters
Material of Mold Base |
High-Speed Steel (Hss) or Tungsten Carbide |
Forming Surface Material |
Diamond or Cubic Boron Nitride (CBN) Coating |
Precision |
±0.001 mm |
Hardness |
HRC 58-62 for HSS; Varies for CBN or Diamond |
Surface Roughness |
Ra ≤0.1 μm |
Forming Life |
Depending on material and usage |
Cooling Method |
Air or water cooling |
Maintenance |
Regular cleaning and inspection |
Environmental Resistance |
Corrosion-resistant, suitable for battery manufacturing environments |
Lead Time |
6-8 weeks depending on customization |
Warranty |
1 year against manufacturing defects |
Certification |
ISO 9001:2015 |
Product Uses
- Electronics Industry: Used for cutting ceramic substrates and components in electronic devices, ensuring precise fit and functionality.
- Automotive Manufacturing: Applied in the production of ceramic parts for automotive engines and exhaust systems, where high heat resistance and precision are critical.
- Medical Equipment: Utilized in manufacturing ceramic components for medical equipment such as dental implants and surgical instruments, ensuring biocompatibility and precision.
- Aerospace and Defense: Used for cutting ceramic materials used in aerospace applications, such as thermal protection systems and lightweight structural components.
- Energy and Environmental Technology: Applied in the production of ceramic components for energy storage systems, fuel cells, and environmental monitoring devices, ensuring durability and performance.
FAQ
- What types of ceramics can the mold cut? The mold can cut various types of ceramics, including oxide ceramics (e.g., alumina), nitride ceramics (e.g., silicon nitride), and advanced ceramic materials used in high-tech industries.
- How do you maintain the ceramic cutting mold?Regular cleaning and inspection are recommended to maintain optimal cutting performance. The mold should be kept free from debris and inspected for any signs of wear or damage.
- Can the mold be used for high-volume production?Yes, depending on the specific ceramic material and cutting requirements, the mold can be used for both prototype development and high-volume production runs with appropriate cooling and maintenance.
- Is the mold customizable for specific ceramic properties?Yes, the mold can be customized based on the properties of the ceramic material being cut, including hardness, thermal conductivity, and brittleness, to ensure precise and efficient cutting operations.
Company Profile
Dongguan Zhihong Precision Mould Co., Ltd (hereinafter referred to as "Zhihong Precision") is a wholly-owned subsidiary of DELIXI New
Energy Technology Corporation (stock code: 603032). Since its establishment in 1999, ZhiHong Precision has been mainly engaged in the research and development and production of high precision hardware molds, and began to plough into high-precision lithium-ion battery molds in 2011, which has been more than 12 years ,so far. Our Business scope: Lithium battery equipment cutting molds, plastic molds, stamping molds and precision customized parts of die-casting molds, such as mold cores, cores, ejector mechanisms, concave molds, etc. We can also undertake customized parts for precision machinery, medical, automation, jigs and fixtures, plastic injection molding, trial molds, silk screen printing, pad printing, and plastic parts assembly.. After years of deep cultivation in the field of precision mold manufacturing, ZhiHong Precision has become a leading lithium battery pole cutting mold enterprise in China, and is in the leading position in the field of pole cutting mould.