Product Description
Product Introduction
Our Premium Lithium Battery Forming Mold is expertly engineered for the accurate shaping of lithium-ion battery elements. This mold ensures that battery components are precisely formed and uniformly produced, which is indispensable for the efficiency, safety, and reliability of lithium-ion batteries. Crafted with superior materials, the mold demonstrates exceptional sturdiness and functionality in demanding manufacturing conditions.
Product Advantage
Exceptional Precision: Guarantees forming accuracy within ±0.001 mm, crucial for creating superior-quality, consistent battery components that comply with industry standards.
Robust Construction: Produced from high-quality alloy steel or tungsten carbide, with a diamond or CBN coating on the forming surface, providing outstanding robustness and prolonged service.
Versatile Functionality: Suitable for forming a wide array of lithium-ion battery components, such as electrodes, separators, and enclosure parts, making it adaptable to diverse manufacturing requirements.
Customizable Setup: Can be adjusted to meet specific battery design conditions, ensuring compatibility with different shapes and sizes of battery components.
Effective Cooling Mechanism: Equipped with efficient air or liquid cooling systems to maintain ideal operating temperatures during the forming process, enhancing tool durability and performance.
Technical Parameters
| Material of Mold Base |
High-Speed Steel (Hss) or Tungsten Carbide |
| Forming Surface Material |
Diamond or Cubic Boron Nitride (CBN) Coating |
| Precision |
±0.001 mm |
| Hardness |
HRC 58-62 for HSS; Varies for CBN or Diamond |
| Surface Roughness |
Ra ≤0.1 μm |
| Forming Life |
Depending on material and usage |
| Cooling Method |
Air or water cooling |
| Maintenance |
Regular cleaning and inspection |
| Environmental Resistance |
Corrosion-resistant, suitable for battery manufacturing environments |
| Lead Time |
6-8 weeks depending on customization |
| Warranty |
1 year against manufacturing defects |
| Certification |
ISO 9001:2015 |
Product Uses
Electric Scooter Batteries: Utilized in the production of lithium-ion battery components for electric scooters, ensuring precise forming of parts for optimal battery performance and safety.
Consumer Gadgets: Applied in the manufacturing of lithium-ion batteries for devices like fitness trackers, e-readers, and portable game consoles, ensuring high-quality and consistent battery components.
Energy Storage for Homes: Employed in forming components for lithium-ion batteries used in home energy storage systems, ensuring reliable and efficient energy storage solutions.
Medical Instruments: Used for shaping parts for lithium-ion batteries in medical instruments, ensuring precise and reliable components for critical healthcare applications.
Industrial Tools: Applied in various industrial domains requiring high-performance lithium-ion batteries, such as construction tools, industrial robots, and standby power supplies, ensuring precise and durable battery components.
Company Profile
Dongguan Zhihong Precision Mould Co., Ltd (hereinafter referred to as "Zhihong Precision") is a wholly-owned subsidiary of DELIXI New
Energy Technology Corporation (stock code: 603032). Since its establishment in 1999, ZhiHong Precision has been mainly engaged in the research and development and production of high precision hardware molds, and began to plough into high-precision lithium-ion battery molds in 2011, which has been more than 12 years ,so far. Our Business scope: Lithium battery equipment cutting molds, plastic molds, stamping molds and precision customized parts of die-casting molds, such as mold cores, cores, ejector mechanisms, concave molds, etc. We can also undertake customized parts for precision machinery, medical, automation, jigs and fixtures, plastic injection molding, trial molds, silk screen printing, pad printing, and plastic parts assembly.. After years of deep cultivation in the field of precision mold manufacturing, ZhiHong Precision has become a leading lithium battery pole cutting mold enterprise in China, and is in the leading position in the field of pole cutting mould.
FAQ
What kinds of materials can the lithium battery forming mold process?
The mold is capable of handling an extensive variety of materials employed in lithium-ion battery components, including different types of electrode materials, separators, and casings, ensuring adaptability across diverse manufacturing processes.
How is the lithium battery forming mold maintained properly?
Regular maintenance includes cleaning the mold to remove debris and inspecting it for indications of wear or damage. Appropriate maintenance guarantees optimal forming performance and extends the mold's lifespan.
Can the mold be customized to fit different battery designs?
Yes, the mold can be tailored to accommodate various battery designs and specifications, including different shapes and sizes of battery components, to meet specific production demands.
What is the expected lifespan of the forming mold?
The lifespan of the mold is influenced by factors such as the material being formed, frequency of use, and maintenance practices. With proper care and maintenance, the mold can offer long-term and consistent performance in forming lithium-ion battery components.
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