Product Introduction
The DXTL-SD10 stamping die is a top-of-the-line product crafted in Guangdong Dongguan. It is a custom-designed metal stamping die that combines advanced processing methods and manufacturing technologies. With its punching and shearing mould, cutting die technics, and composite mould process combination, it offers exceptional precision and quality.
Product Advantages
- Automation-driven manufacturing ensures high efficiency and accuracy. The use of advanced automation technology streamlines the production process, reducing errors and increasing productivity.
- High-speed milling enables rapid production without sacrificing quality. With a high milling speed, the DXTL-SD10 can produce parts quickly, meeting tight deadlines and high demand.
- Precise parts detection through three-axis NC measurement guarantees tight tolerances. The measurement of three-axis NC ensures that each part meets the required specifications with a dimension tolerance of just 0.005mm.
- Customizable to meet specific customer requests. The DXTL-SD10 can be tailored to meet the unique needs of different customers, providing a flexible solution for various applications.
- Long mold life ranging from 50,000 to 300,000 shots. Depending on the products being manufactured, the stamping die can last for a significant number of uses, reducing the need for frequent replacements.
Technical Parameters
- Material of Mold Base: High-Speed Steel (Hss) or Tungsten Carbide. The choice of mold base material depends on the specific requirements of the application. High-speed steel offers good hardness and toughness, while tungsten carbide provides even greater wear resistance.
- Forming Surface Material: Diamond or Cubic Boron Nitride (CBN) Coating. The forming surface material is crucial for ensuring the quality and durability of the stamped parts. Diamond and CBN coatings offer excellent hardness and wear resistance, prolonging the life of the die.
- Precision: ±0.001 mm. The DXTL-SD10 offers extremely high precision, ensuring that each part is manufactured to exact specifications.
- Hardness: HRC 58-62 for HSS; Varies for CBN or Diamond. The hardness of the mold base and forming surface materials determines their resistance to wear and deformation. The HSS mold base has a hardness range of HRC 58-62, while the hardness of CBN or diamond coatings may vary depending on the specific formulation.
- Surface Roughness: Ra ≤0.1 μm. The surface roughness of the stamped parts is an important factor in their functionality and appearance. The DXTL-SD10 achieves a very smooth surface finish with a roughness of Ra ≤0.1 μm.
- Forming Life: Depending on material and usage. The forming life of the stamping die depends on various factors such as the material being stamped and the frequency of use. With proper maintenance, the die can last for a significant number of shots.
- Cooling Method: Air or water cooling. Adequate cooling is essential for maintaining the integrity of the stamping die and ensuring consistent quality. The DXTL-SD10 can be cooled using air or water, depending on the specific requirements of the application.
- Maintenance: Regular cleaning and inspection. To prolong the life of the stamping die, regular maintenance is required. This includes cleaning and inspecting the die for signs of wear or damage.
- Environmental Resistance: Corrosion-resistant, suitable for battery manufacturing environments. The DXTL-SD10 is designed to be resistant to corrosion, making it suitable for use in various environments, including battery manufacturing.
- Lead Time: 6-8 weeks depending on customization. The lead time for the DXTL-SD10 may vary depending on the level of customization required. Generally, it takes 6-8 weeks to manufacture and deliver the die.
- Warranty: 1 year against manufacturing defects. The stamping die comes with a one-year warranty against manufacturing defects, providing peace of mind to customers.
- Certification: ISO 9001:2015. The DXTL-SD10 is manufactured in accordance with ISO 9001:2015 quality management standards, ensuring consistent quality and reliability.
Product Uses
The DXTL-SD10 stamping die can be used in a wide range of applications, including:
- Manufacturing automobile and motorcycle parts for enhanced performance and durability. The precision and quality of the stamping die make it ideal for producing parts that require high strength and tight tolerances, such as engine components, chassis parts, and body panels.
- Producing telecom parts for precise and reliable communication equipment. The high precision and repeatability of the stamping die ensure that telecom parts such as connectors, antennas, and housings are manufactured to exact specifications, providing reliable performance.
- Creating electrical appliance parts to ensure the functionality of household electronics. The stamping die can be used to produce parts for various electrical appliances, such as switches, sockets, and connectors, ensuring the proper functioning of these devices.
- Making lights and lamps parts for efficient illumination. The precision and quality of the stamping die make it suitable for producing parts for lights and lamps, such as reflectors, lenses, and housings, ensuring efficient illumination and long service life.
- Crafting industrial hardware and machine spare parts for smooth industrial operations. The stamping die can be used to produce parts for industrial machinery and equipment, such as gears, bearings, and brackets, ensuring smooth operation and reduced downtime.
- Forming household appliance parts for reliable home appliances. The stamping die can be used to produce parts for various household appliances, such as refrigerators, washing machines, and air conditioners, ensuring reliable performance and long service life.
- Shaping medical instrument parts for accurate and safe medical devices. The high precision and quality of the stamping die make it suitable for producing parts for medical instruments, such as surgical tools, implants, and diagnostic equipment, ensuring accurate and safe performance.
FAQ
Q: What is the model number of the stamping die?
A: The model number is DXTL-SD10.
Q: What processing methods are used in the stamping die?
A: The stamping die uses punching and shearing mould, cutting die technics, and composite mould process combination.
Q: What is the driving motor type of the stamping die?
A: The driving motor type is reaction type.
Q: What is the mold cavity technology used in the stamping die?
A: The mold cavity technology is EDM milling.
Q: What is the milling speed of the stamping die?
A: The milling speed is high speed.
Q: How are parts detected in the stamping die?
A: Parts are detected through measurement of three-axis NC.
Q: What is the transport package for the stamping die?
A: The transport package is a wooden package.
Q: What is the trademark of the stamping die?
A: The trademark is DXTL.
Q: Where is the stamping die made?
A: The stamping die is made in Guangdong Dongguan.
Q: What is the HS code for the stamping die?
A: The HS code is 8480790090.
Q: What is the production capacity of the stamping die?
A: The production capacity is 100 sets per month.
Q: What materials are used for the mold base and forming surface of the stamping die?
A: The mold base can be made of high-speed steel (Hss) or tungsten carbide. The forming surface material can be diamond or cubic boron nitride (CBN) coating.
Q: What is the precision of the stamping die?
A: The precision is ±0.001 mm.
Q: What is the hardness of the stamping die?
A: The hardness of HSS mold base is HRC 58-62. The hardness of CBN or diamond coatings may vary.
Q: What is the surface roughness of the stamping die?
A: The surface roughness is Ra ≤0.1 μm.
Q: What is the forming life of the stamping die?
A: The forming life depends on material and usage.
Q: What cooling method is used in the stamping die?
A: The cooling method can be air or water cooling.
Q: How is the stamping die maintained?
A: Regular cleaning and inspection are required for maintenance.
Q: What is the environmental resistance of the stamping die?
A: The stamping die is corrosion-resistant and suitable for battery manufacturing environments.
Q: What is the lead time for the stamping die?
A: The lead time is 6-8 weeks depending on customization.
Q: What warranty is provided for the stamping die?
A: A one-year warranty against manufacturing defects is provided.
Q: What certification does the stamping die have?
A: The stamping die is manufactured in accordance with ISO 9001:2015 quality management standards.
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