Product Description
Product Introduction
Our 3C Consumer Battery Cutting Mold is designed for precision cutting of tabs used in consumer electronics batteries, including those in smartphones, tablets, and laptops. Constructed from high-speed steel with a tungsten carbide cutting edge, it ensures exceptional accuracy and durability. The mold features a titanium nitride coating for enhanced wear resistance, providing a cutting precision of ±0.001 mm. Compatible with various conductive materials, it offers up to 1 million cuts, making it ideal for high-volume production environments. Easy to maintain and customizable, this mold guarantees consistent quality and performance in battery manufacturing.
Product Advantage
- High Precision: The mold ensures a cutting accuracy of ±0.001 mm, which is crucial for producing high-quality tabs that meet the stringent requirements of consumer electronics batteries, enhancing overall device performance.
- Durability and Longevity: Made with high-speed steel and a tungsten carbide cutting edge, the mold boasts a lifespan of up to 1 million cuts, reducing the frequency of replacements and downtime.
- Wear Resistance: The titanium nitride (TiN) coating significantly improves wear resistance, ensuring consistent performance even in high-volume production environments, thereby maintaining the quality of each cut over time.
- Compatibility: The mold is versatile and compatible with various conductive materials like copper, aluminum, and nickel, making it suitable for different battery types used in a wide range of consumer electronics.
- Ease of Maintenance: Designed for easy sharpening and maintenance, the mold minimizes operational interruptions, ensuring continuous and efficient production processes, which is critical for meeting high-demand manufacturing schedules.
Technical Parameters
| Material of Mold Base |
High-Speed Steel (Hss) or Tungsten Carbide |
| Forming Surface Material |
Diamond or Cubic Boron Nitride (CBN) Coating |
| Precision |
±0.001 mm |
| Hardness |
HRC 58-62 for HSS; Varies for CBN or Diamond |
| Surface Roughness |
Ra ≤0.1 μm |
| Forming Life |
Depending on material and usage |
| Cooling Method |
Air or water cooling |
| Maintenance |
Regular cleaning and inspection |
| Environmental Resistance |
Corrosion-resistant, suitable for battery manufacturing environments |
| Lead Time |
6-8 weeks depending on customization |
| Warranty |
1 year against manufacturing defects |
| Certification |
ISO 9001:2015 |
Product Uses
- Smartphone Battery Manufacturing: Precisely cuts battery tabs for smartphones, ensuring optimal fit and function. This enhances battery life and performance, meeting the high standards required by leading smartphone manufacturers.
- Tablet Battery Production: Used in the production of battery tabs for tablets, ensuring consistent and reliable performance. The high-precision cuts help maintain the integrity and longevity of the battery.
- Laptop Battery Fabrication: Essential in producing tabs for laptop batteries, where precision is critical. This ensures efficient electrical connections and contributes to the overall reliability and safety of the battery packs.
- Wearable Device Batteries: Creates tabs for batteries used in wearable devices like smartwatches and fitness trackers. The mold's precision cutting ensures the compact and efficient design of these small, high-performance batteries.
- Portable Electronic Gadgets: Utilized in manufacturing battery tabs for a range of portable electronic devices, from e-readers to gaming consoles. This versatility supports the production of high-quality, durable batteries.
- Power Banks: Used in the production of tabs for power banks, ensuring they provide reliable, long-lasting power. The precise cuts improve battery efficiency and safety, catering to the high demand for portable power solutions.
FAQ
1.What materials can the mold cut?
The 3C Consumer Battery Cutting Mold is compatible with a variety of conductive materials, including copper, aluminum, and nickel. This versatility makes it suitable for producing tabs for different types of batteries used in consumer electronics.
2.What materials can the mold cut?
The 3C Consumer Battery Cutting Mold is compatible with a variety of conductive materials, including copper, aluminum, and nickel. This versatility makes it suitable for producing tabs for different types of batteries used in consumer electronics.
3.How often does the mold need maintenance?
The mold is designed for easy maintenance and can be sharpened as needed. Depending on the volume of use, routine maintenance should be performed to ensure consistent precision and longevity. Typically, it requires minimal downtime for maintenance.
4.What is the expected lifespan of the cutting mold?
The mold has an expected lifespan of up to 1 million cuts, thanks to its high-speed steel base and tungsten carbide cutting edge. Proper maintenance and usage can help achieve this lifespan, making it a cost-effective solution for high-volume production.
Company Profile
Dongguan Zhihong Precision Mould Co., Ltd (hereinafter referred to as "Zhihong Precision") is a wholly-owned subsidiary of DELIXI New
Energy Technology Corporation (stock code: 603032). Since its establishment in 1999, ZhiHong Precision has been mainly engaged in the research and development and production of high precision hardware molds, and began to plough into high-precision lithium-ion battery molds in 2011, which has been more than 12 years ,so far. Our Business scope: Lithium battery equipment cutting molds, plastic molds, stamping molds and precision customized parts of die-casting molds, such as mold cores, cores, ejector mechanisms, concave molds, etc. We can also undertake customized parts for precision machinery, medical, automation, jigs and fixtures, plastic injection molding, trial molds, silk screen printing, pad printing, and plastic parts assembly.. After years of deep cultivation in the field of precision mold manufacturing, ZhiHong Precision has become a leading lithium battery pole cutting mold enterprise in China, and is in the leading position in the field of pole cutting mould.
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