| Customization: | Available |
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| Warranty: | 2 Years |
| Application: | Household Appliances, Electronic, Hardware, Car, Commodity, Home Use, Industrial |
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Product Introduction:
Our high-quality stamping dies are engineered to meet the rigorous demands of various industries, offering exceptional durability, precision, and adaptability. Made from high-strength alloy steel or specialized alloys, our stamping dies are designed to withstand wear and tear, ensuring long-lasting performance. With a meticulous design process that considers the shape, size, and specific requirements of the stamped part, our dies provide consistent, high-quality results. Whether for automotive manufacturing, electronics, appliances, or metal product processing, our stamping dies are tailored to meet the exact needs of our clients.
Product Advantages:
Superior Material Selection: Our stamping dies are crafted from high-strength alloy steel or special alloys, providing exceptional wear resistance and durability. This ensures that our dies can handle high-volume production runs without compromising quality.
Precision Engineering: The machining accuracy of our dies is critical to the quality of the stamped parts. We use advanced high-precision machining processes and equipment to achieve tight tolerances, resulting in consistent and accurate stamped components.
Long Service Life: Our dies are designed with longevity in mind. By carefully selecting materials, optimizing design structures, and considering operating conditions, we ensure that our dies have an extended service life, minimizing downtime and replacement costs.
Efficient Production: We use high-speed press machines, capable of punching at speeds exceeding 200 SPM (strokes per minute), and can produce up to 10 times per day. This high productivity is complemented by our use of coil feeding and automatic feeding machines, reducing labor costs and increasing efficiency.
Cost-Effective Manufacturing: Through process optimization and material efficiency, we have reduced material usage by over 10%, leading to significant cost savings for our clients. Our adaptable manufacturing process allows for the customization of various mold types, ensuring that each mold meets the unique specifications of our clients.
Technical Parameters:
| Details | Description |
|---|---|
| Product Type | Metal Stamping Mold |
| Design Software | ProE, CAD |
| Cavity | Single-cavity, Multi-cavity |
| Main Mould Plate Material | SKD11 |
| Main Insert and Trim Material | DC53 |
| Leader Pin Bushing | High Precision |
| Punch Processing | Centerless Grinding |
| Mold Plate and Insert Processing | WEDM-LS |
| Insert Precision | 0.01mm |
| Mold Plate Flatness | 0.02mm |
| Mould Life | 30,000,000 shots (excluding wearing parts) |
| Wearing Parts | Trim, Pin, Spring |
| Delivery Time | 3 to 6 weeks (3 weeks for prototype mold) |
| Package | Wooden Box, Carton |
Product Uses:
Our stamping dies are versatile and can be used across a wide range of industries, including:
Automotive Manufacturing: Ideal for producing car body panels, doors, hoods, and other components with high precision and durability.
Electronics Manufacturing: Suitable for crafting the outer shells of electronic devices such as mobile phones, tablets, and laptops.
Appliance Manufacturing: Used in the production of appliance components like the outer shells of refrigerators, washing machines, and air conditioners.
Metal Product Processing: Essential for creating various metal products such as cookware, tools, and other household items.
FAQ:
What materials are used in your stamping dies? We use high-strength alloy steel and special alloys, such as SKD11 and DC53, to ensure durability and wear resistance in our dies.
Can you customize dies according to our specific requirements? Yes, we offer full customization services. We can design and manufacture dies that meet your specific needs in terms of shape, size, pattern, and more.
What is the typical lead time for die production? The lead time for our stamping dies is typically between 3 to 6 weeks, with 3 weeks for prototype molds.
How do you ensure the precision and quality of your dies? We use advanced machining processes, such as WEDM-LS and centerless grinding, to achieve high precision in our dies. Our quality control processes ensure that every die meets strict standards before delivery.
What industries are your stamping dies suitable for? Our stamping dies are used in various industries, including automotive, electronics, appliances, and metal product processing. They are designed to meet the specific needs of each industry, ensuring high-quality, consistent production results.
Stamping die types include:
1. Bending Molds
2. Button Molds
3. Hole Punch Models
4. Terminal Molds
For any further inquiries or to discuss your specific requirements, please feel free to contact us. Our team at DXTL is ready to assist you with all your stamping die needs!
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